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SYSTAR BASIC – Stone Countertop Machine, Cutting Profiling

Type
Edge Profiling, Polishing Machine
Usage
Granite, Marble, Limestone, Quartzite, Sandstone, Travertine, Artificial Stone

Ghines

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Machinery Function Features

A PERFECT STONE COUNTERTOP MACHINE SYSTAR BASIC is a sturdy, closed frame stone countertop machine to perform all processes required in a stone fabrication shop. WHICH PROBLEM DOES IT SOLVE FOR THE MARBLE WORKER? Easy, fast and accurate way to make a recessed drainer and/or draining grooves with a manual machine. WHAT WILL YOU CREATE? kitchen and vanity tops backsplash arches sills stairs shower base wall and floor applications cornices STONE PROCESSING TYPES shaping and polishing of internal and external edges chamfering drilling faucet holes cutting out sink holes drain-boards grinding and polishing of drain grooves and cutting slots on edges cutting to size vertically or by 45° miter WHAT WILL YOU LOVE IN THIS FABRICATION WORK CENTER? Micrometric adjustments Tilting head 0°/45°/90° Double water lubrication system (you can use manual or CNC tools) Perfect parallelism of guides and tool movement. OPERATING AREA - Work surface made of smooth stone calibrated by the machine itself - Maximum length workable with profiling tools : 3000 x 1100 mm - Max. length of straight cut with blade: 3000 mm - Max. length of inclined 45° mitre cut with blade: 2800 mm - Maximum length for edge polishing (also 45°): 3000 mm - Maximum slab thickness for disc cutting: 40 mm for vertical cuts and 30 mm for 45° miter cuts - Maximum slab thickness for profiling edge polishing: 60 mm (on vacuum cups) - Maximum slab thickness for polishing flat edge: 80 mm (on table) FRAMEWORK - Tubular steel frame coated with ceramic and epoxy paint - Dimensions: 3500 x 1700 x 1650 (h) mm - Weight: 650 kg TEMPLATE ON TOP - Fixed by 4 suction cups Ø120 mm STEEL LINEAR GUIDES - Longitudinal movement: hardened, anti-corrosion treated, steel slide guides with recirculation balls block. - Transversal movement: hardened, anti-corrosion treated, steel slide guides with recirculation balls block. OPERATING HEAD - Electrospindle: 2.2 kW (3HP) with internal lubrication. - Spindle: - Stainless steel - Connection: ½” gas F - Rotation speed: from 1500 to 12500 rpm, with digital display on the control panel - Vertical movement operated by a hand crank - Vertical stroke: 100 mm - 3 spindle modes: Vertical (for profiling and slot cutting) 45° inclination (for disc cutting and bevel polishing) Horizontal (for disc cutting and edge polishing) - Manual lifting and locking the operating head - At the start of the spindle motor the internal water lubrication is activated automatically ORTHOGONAL MOVEMENT - Slide guides are equipped with adjustable mechanical limit switches. VACUUM SYSTEM TO FIX THE WORKPIECE AND TEMPLATE* 1 vacuum system with 8 connections to hold the work piece and template firmly in position: - Vacuum ejector pump - Pressure regulator - Manometer - 4 Suction cups work piece: Ø90 mm, can be excluded individually - 4 Suction cups template: Ø120 mm with internal thread - Connection pipes: 4 m, Ø 6 mm - Compressed air gun * required: minimum 6 bar pressure, 150 l/min, recommended: compressor minimum 4 kW, 300 l/min, 8 bar pressure WATER CONNECTION* - Tool lubrication: internal and external by water hoses - Water gun * required: minimum 2 bar pressure, 15 l/min SUPPLY - Electrical power: 230 V–50/60 Hz single-phase (16A) - Power unit: IP 65 drive according to CE standards (low tension controls on the control panel) STANDARD SUPPLY - 1 tool holder ½” gas – M12 free turning toucher ring - Use and maintenance manual - 1 tool holder ½” gas - Ø 22,2 mm free turning toucher ring - Service wrenches - Toucher rings Ø 37 and Ø 39 mm - Waterproof apron - Blade guard and flange Ø 60 mm - Screws and bolts - Compressed air, water and grease guns - Spare fuses

BASIC TECHNICAL PARAMETERS

Technical Data
ParameterUnitSYSTAR BASIC
Approx. WeightKg650
Machine overall heightmm1650
Machine overall widthmm1700
Machine overall lengthmm3500
Min. Cooling water pressurebar2
Air consumptionL/minmin. 6 bar pressure, 150 l/min
Water consumptionL/min15
Polishing spindle rotation speedr/min1500 to 12500
Dressing/polishing spindle powerkw2.2
Calibrating/shaping/cutting spindle powerkw2.2
Min. workable length of the single piecemm3000
Max. processing thicknessmm30 (for 45° miter cuts) / 40(for vertical cuts)
Max. processing widthmm1100
Fixed by 4 suction cups Ømm120
Max. length of straight cut with blademm3000
Max. length of inclined 45° mitre cut with blademm2800
Max. length for edge polishing (also 45°)mm3000
Max. slab thickness for profiling edge polishingmm60 (on vacuum cups)
Max. slab thickness for polishing flat edgemm80 (on table)
Vertical strokemm100
Electrical power 50/60 Hz single-phase (16A)V230

After-Sale

Warranty
12 months
Install and Guarantee
Customer pay for installation, Remote guidance installation, Third-party team installation
Maintenance
Remote troubleshooting

Supplier Detail

Andrea Gabellini

Andrea Gabellini
Sales Manager
Tel: +39-541 751080

Via Marecchiese 364, Rimini (Italy)

Established: Dec 29,1980

Main Product: systhema, multifuctional stone working unit, sector multispeed, CNC Machines, dust collectors, CNC working center

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Categories

Edge Profiling, Polishing Machine

Company Profile

Company Name:
Ghines Group Srl
Business Type:
Stone Machinery, Stone Tools & Abrasives
Country/Region:
Italy
Established:
Dec 29,1980
Verification Type:
Free

Company Overview

Company Description

GHINES GROUP – Equipment and diamond tools for stone countertop fabricators, since 1981

The stone fabrication, since its beginnings, has been in the need for three different product ranges (stone processing machines, dust collectors and diamond tools) to satisfy three different needs of marble workers and stonemasons. And today, new sintered materials like Lapitec and Dekton with ultra-compact surfaces add even more challenges.

Keeping pace with the state-of-the-art means to understand and to anticipate mutating requirements, which are automatization, faster production, optimization of the running costs. You, the stone fabricator, looks for the cutting edge in the stone processing to remain competitive, in order to continue to give shape to customized projects characterized by your individual craftsmanship whether it be a traditional material such as granite and marble or the latest generation materials.

Our flexibility is at your service and it is aimed to ease your daily work, to make it safer and faster, even if this could mean to take you to CNC technology the very first time in your life.

We invite you to visit our premises in Rimini to see our range of stone fabrication equipment and diamond tools and to get to know the persons who are “behind” this company and who work eagerly with passion to develop, produce and to promote Ghines products.

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